Flooring for the manufacturing industry: efficiency, safety and long-term cost control
In production lines, flooring reliability directly impacts safety, product quality and operational continuity. RINOL resin systems for the manufacturing industry are engineered to withstand high point loads, impacts, abrasion, continuous traffic from material handling equipment (MHE) – forklifts, reach trucks and AGV/AMR vehicles – as well as exposure to oils, coolants and certain chemical agents.
Their seamless, non-porous surfaces, available with smooth or anti-slip finishes depending on the area, promote more stable rolling performance, reduce wear on wheels and components, improve traffic efficiency and help contain long-term TCO (Total Cost of Ownership).
Why choose RINOL flooring for manufacturing?
- Advanced mechanical resistance. Formulations and thicknesses are dimensioned according to static and dynamic loads, racking base points, impacts and continuous vehicle traffic. The floor maintains consistent performance even in 24/7 operating cycles.
- Flatness, continuity and treated joints. Uniform surfaces and elastically managed joints improve smooth traffic flow, reduce vibrations and noise, and enhance the precision of automated lines, robots and vision systems.
- Chemical and oil protection. Resistant to hydraulic oils, cooling lubricants, cutting fluids, industrial detergents and light solvents. Surfaces do not absorb liquids and can be cleaned quickly, preventing stains and slippery areas.
- Calibrated anti-slip performance. Surface texture and aggregate size are selected for each area (assembly, washing zones, loading bays), balancing operator safety and rolling efficiency for PU/nylon wheels.
- ESD options and special environments. Dissipative/conductive systems for electronics and sensitive assembly areas, with suitable solutions for ATEX environments where required.
- Simplified hygiene and maintenance. Non-porous structure, easy to disinfect. Faster cleaning, less dust and reduced downtime dedicated to maintenance.
- Integrated markings and colour coding. Tracks, pedestrian routes, buffer zones, hazardous areas and safety paths are incorporated into the resin system — without additional films or overlays.
- Sustainability and compliance. Low-emission formulations (depending on the system), compatible with site environmental objectives and quality/hygiene requirements. Where necessary, solutions suitable for HACCP environments are available, including finishes with antibacterial performance tested according to ISO 22196:2011.
- Planned installation and repairs. Phased interventions by area or aisle, with localised repairs that do not require a full plant shutdown.
Recommended systems for production environments (depending on requirements and substrate conditions)
- Quartz-filled multilayer systems: maximum mechanical and abrasion resistance, adjustable anti-slip properties, ideal for areas subject to heavy loads and impacts.
- Self-levelling epoxy systems: high flatness and functional continuity for automated lines and AGV traffic.
- Polyurethane cement systems: excellent resistance to thermal shock and humidity, high chemical resistance in “wet” or high-temperature departments.
- Technical coatings: fast upgrade of suitable concrete substrates, dustproof/oil-resistant, with anti-glare finishes.
System selection is always based on an on-site inspection, substrate analysis (moisture, cracks, joints) and actual traffic profile.
Main areas of application
- Metalworking and mechanical processing.
Departments exposed to cooling lubricants, metal chips and continuous traffic. Priority on selective anti-slip performance and high abrasion resistance. - Automotive and complex assembly.
Lines with AGV/AMR systems, assembly stations and testing areas. Requirements include flatness, integrated markings and, where necessary, ESD properties. - Plastics, rubber and moulding.
Surfaces resistant to localised heat, release agents and detergents; easy maintenance between shifts. - Packaging, converting and cardboard production.
Large traffic routes, paper dust and inks: anti-glare, dustproof and easy-clean finishes. - Wood, furniture and composite materials.
Very fine dust and high point loads: calibrated anti-slip finishes and joint management to reduce vibrations. - Textile and fashion manufacturing.
Large areas with mixed traffic and the need for visual organisation: colour coding and easily disinfectable surfaces. - Electronics and mechatronics.
ESD areas, anti-glare finishes for vision and robotics systems, consistent flatness for guides and rollers.
Our SYSTEMS
RINOL ALLROUNDER EP
RINOL STANDARD
RINOL QCR
RINOL QCR AST
RINOL CRETE STANDARD
RINOL COMFORT
RINOL CONDUCTIVE
Frequently Asked Questions
Which factors should be considered when selecting flooring for manufacturing industries?
Type of process and substances present (oils, coolants, detergents), static/dynamic loads, wheels and vehicles used, flatness requirements for automation/AGVs, required slip resistance for safety, possible ESD/ATEX constraints, cleaning criteria, signage integration and permitted installation windows.
How long does installation take?
It depends on substrate preparation (repairs, joints, moisture), size and complexity of the areas, environmental conditions and the selected system with its curing times. Phases are planned to minimise production impact.
Can RINOL systems be applied on existing concrete?
Yes, following proper mechanical preparation (shot blasting/grinding), crack repair, joint treatment and residual moisture verification. The quality of this phase determines adhesion and long-term durability.
How is maintenance managed over time?
Routine cleaning with scrubber-dryers and suitable detergents is sufficient. In case of localised wear (curves, loading bays, collection zones), targeted repairs can be carried out without stopping the entire plant.
Are high-resistance ESD or anti-slip versions available?
Yes. Dissipative/conductive systems are available for sensitive areas, along with anti-slip finishes featuring different aggregate sizes calibrated by zone and traffic type.
Do the floors contribute to site sustainability objectives?
Yes. Low-emission, long-lasting formulations reduce renovation frequency and waste; non-porous surfaces require less water and fewer chemicals for cleaning compared to absorbent substrates.