Resin flooring for warehouses and logistics: operational continuity, safety and cost control
In modern warehouses, characterised by intensive order picking, forklift traffic, AMR/AGV systems and high-load racking, flooring has a direct impact on safety, productivity and total cost of ownership (TCO).
RINOL resin flooring systems for warehouses provide seamless, durable and easy-to-clean surfaces, engineered to withstand heavy traffic and ensure smoother rolling performance. This helps reduce unplanned downtime as well as wear on wheels and mechanical components. From general and cold storage logistics to e-commerce distribution centres, RINOL systems combine mechanical performance, chemical protection and smooth or anti-slip finishes tailored to each area, enabling reliable 24/7 operation.
Why choose RINOL resin flooring for warehouses?
- Mechanical strength and abrasion resistance. Formulations and thicknesses are selected according to point loads (racking base plates), traffic from VNA trucks/reach trucks/pallet trucks, and PU or nylon wheels. The result: fewer chips, fewer microcracks and longer service life.
- Flatness and smooth running for MHE/AGV systems. Homogeneous surfaces with eliminated or elastically treated joints reduce vibrations, noise and wheel wear, improving travel speed and positioning accuracy of automated systems.
- Calibrated anti-slip grip. Surface texture and aggregate size are defined by zone (wet loading docks, wash-down areas, VNA aisles), balancing operator safety with rolling efficiency for hard wheels.
- Chemical and oil resistance. Resistance to hydraulic oils, greases, battery acids, detergents and de-icing salts means fewer stains, faster cleaning and reduced slip risk.
- Dust-free and hygienic. Non-porous structure limits dust release from concrete, improving air quality and reducing downtime for cleaning machines and scanners.
- Integrated markings and colour coding. Guides, pedestrian routes, hazardous zones and parking areas are integrated directly into the resin system, improving layout readability and compliance with health and safety procedures.
- ESD and anti-glare options. Dissipative/conductive versions for electronics and automation; anti-glare finishes to improve barcode readability, machine vision and visual comfort.
- Thermal and impact resistance. Solutions for cold storage logistics, loading docks subject to temperature variations and covered outdoor areas.
- Phased installation and repairs. Systems designed for phased application by aisle or area, ensuring warehouse operations remain continuous.
- Sustainability and compliance. Low-emission systems compatible with environmental protocols; easily disinfectable surfaces for food and pharmaceutical supply chains. Design note: depending on substrate conditions and performance requirements, multilayer systems, self-levelling screeds or technical coatings are used. Selection is based on an on-site assessment (flatness, joints, residual moisture, traffic).
Main application sectors
- E-commerce distribution and fulfilment centres. Intensive picking, VNA aisles and elevated traffic routes: priority on flatness, abrasion resistance and integrated markings.
- Automated warehouses (AS/RS) and miniload systems. Uniform surfaces and treated joints for rails/AGVs, with anti-glare finishes and ESD options.
- Cold storage logistics (chilled and frozen areas). Stable flooring at low temperatures with reliable slip resistance in the presence of condensation or ice.
- Cross-docking and loading docks. Areas exposed to moisture, chemicals and impacts: calibrated anti-slip finishes and chemical protection.
- Large-scale retail and distribution. Large surfaces with colour coding for aisles, temporary storage zones and waste areas; easy cleaning and hygiene.
- Pharmaceutical, medical and electronics sectors. ESD options, easy-to-disinfect finishes, particle control and high hygiene standards.
- Automotive and spare parts logistics. Areas exposed to oils/lubricants and high point loads: advanced oil resistance and mechanical strength.
Our SYSTEMS
RINOL STANDARD
RINOL ALLROUNDER EP
RINOL MORTAR
RINOL SOLID
RINOL SAFETY
RINOL CONDUCTIVE
Frequently asked questions
Which factors should be considered when choosing flooring for logistics and warehouses?
Type of handling equipment (AGV/AMR, VNA trucks, pallet trucks), point and dynamic loads, ESD requirements, slip resistance for wet docks, exposure to oils and detergents, flatness requirements, colour coding and permitted installation windows. An initial technical assessment of the substrate (joints, moisture, flatness) is essential.
How long does installation take?
It depends on several factors: substrate preparation, size and complexity of the areas, environmental conditions, selected system and curing phases. Works are planned to minimise operational impact.
Can RINOL systems be applied on existing concrete?
Yes, following proper mechanical preparation of the substrate (joint treatment, crack repair, local flatness corrections, moisture checks). Adhesion and durability depend on the quality of this phase.
Are the floors compatible with AGV/AMR systems and VNA aisles?
Yes. Seamless surfaces, elastically treated joints and finishes with low rolling resistance support linear movement, reduce vibrations and improve the accuracy of automated systems.
How is maintenance managed?
Regular cleaning with scrubber-dryers and suitable detergents is sufficient. In case of localised wear (docks, curves), targeted repairs can be carried out without stopping the entire facility.
Are RINOL floors environmentally friendly?
The systems use low-emission formulations and are compatible with site environmental objectives. Their long service life reduces replacements and waste over the product lifecycle.